Door Systems. Vehicle Engineering. Built for Bodybuilders.
TLG SYSTEMS provides engineering-driven door systems, vehicle packaging, body development and homologation preparation support for bus, minibus, and commercial vehicle projects.
Real vehicle applications behind our engineering capability.
Vehicle applications demonstrating TLG SYSTEMS’ experience in door system integration, vehicle layout engineering, body development and bodybuilder-focused project support.
IVECO Daily 29+1+1 Application
Door system integration and vehicle layout support for an IVECO Daily-based 29+1+1 passenger vehicle application.
Sprinter Low-Entry Citybus Application
Mercedes-Benz Sprinter-based low-entry citybus application with access layout, passenger-area packaging and door system integration.
Electric Bus Engineering Project
Electric bus project demonstrating vehicle-level engineering, body development, system packaging and integration experience.
Engineering support for vehicle projects from feasibility to production preparation.
TLG SYSTEMS combines door system manufacturing, vehicle packaging know-how, body structure engineering and homologation preparation support under one technical framework.
Door Systems
Outward opening single-leaf and double-leaf electric door systems, sliding door systems, control units, actuators, motors and emergency release solutions.
View door systems →Vehicle Engineering
Technical target definition, chassis feasibility, vehicle packaging, seating layout, body frame concept, system integration and axle load calculations.
View engineering services →Homologation Preparation
Regulatory engineering support, R107/R118/R66 preparation, CoC and VECTO documentation support, COP documentation and pre-homologation risk review.
View homologation support →Vehicle Packaging & Body Development Support
We support bus, minibus, midibus and special-purpose vehicle projects with engineering work focused on feasibility, vehicle architecture, system packaging, manufacturability and market adaptation.
- Project requirement and technical target definition
- Chassis selection and feasibility studies
- Vehicle packaging and layout design
- Seating layout and passenger capacity optimization
- Body frame and structure engineering
- Weight distribution and axle load calculation
- Supplier research and technical sourcing
- Design for manufacturing and production feasibility
Reliable, durable and smart access solutions.
Our door system portfolio is structured around installable mechanism packages, electric actuation, control units, emergency release components and vehicle-specific integration requirements.
- Outward opening single-leaf electric door systems
- Outward opening double-leaf electric door systems
- Sliding door systems
- Door control units
- Door actuator solutions
- Universal electric motor
- Emergency release systems
- MB Sprinter and IVECO Daily applications
Regulation-aware engineering before official approval processes.
TLG SYSTEMS supports manufacturers with technical drawings, regulatory pre-checks, engineering documentation and preparation work before official testing, approval and technical service processes.
- R107 preparation support
- R118 material documentation support
- R66 design inputs
- CoC documentation support
- VECTO documentation support
- COP documentation support
- Technical drawing package support
- Testing and technical service coordination support
Pre-Homologation Risk Review
We review vehicle architecture, door arrangement, seating layout, emergency exits, system packaging, weight distribution and documentation gaps before the project reaches the official approval stage.
View homologation support →Engineering-driven production support.
Our engineering approach is supported by practical manufacturing know-how for vehicle components, door mechanisms and mechanical subassemblies.
Mechanical Manufacturing
CNC machining, sheet metal fabrication, bending, welded assemblies and mechanical component manufacturing.
View capabilities →Door Mechanism Assembly
Assembly-oriented support for door mechanisms, actuators, mounting components and project-specific mechanical solutions.
View door systems →Prototype Support
Prototype part production, design for manufacturing reviews, production feasibility checks and engineering support for early-stage vehicle projects.
View engineering services →We understand the component and the vehicle around it.
Vehicle projects fail when components are selected without understanding chassis limits, door apertures, seating layout, axle loads, system packaging, production tolerances and homologation risks. TLG SYSTEMS approaches vehicle engineering from a complete bodybuilder perspective.
Bodybuilder-focused engineering
We support manufacturers with practical engineering outputs that consider vehicle layout, manufacturability, system integration and production constraints.
Door system expertise
Our access system know-how allows us to evaluate door openings, mechanism packaging, emergency release concepts, vehicle signals and operational requirements together.
Planning a bus, minibus or door system project?
Contact TLG SYSTEMS to discuss your vehicle project, chassis platform, door system requirement or engineering support needs.