Manufacturing Capabilities

Engineering-Driven Manufacturing Support

CNC machining, sheet metal, welded assemblies, door mechanism assembly and prototype parts for vehicle components and door systems, produced from drawings, 3D data or samples.

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01

CNC Machining

CNC turning and milling support for precision vehicle components, door-system parts, prototypes and small-to-medium production series.

  • Engineering and manufacturing must use the same technical definition
  • CNC Turning
  • CNC Milling
  • Prototype Components
  • Drawing-Based Production
  • Sample-Based Production
02

Sheet Metal Fabrication

Sheet-metal component production support for vehicle structures, door systems, mounting brackets, enclosures and custom assemblies.

  • A manufacturable component begins with a controlled flat pattern
  • Laser Cutting
  • Precision Bending
  • Drilling and Machining
  • Welded Components
  • Prototype Parts
03

Bending & Welded Assemblies

Bent and welded component manufacturing support for vehicle structures, door systems, mounting frames, brackets and custom mechanical assemblies.

  • A strong weld does not correct an inaccurate assembly
  • Sheet-Metal Bending
  • Profile and Tube Assemblies
  • Welded Brackets
  • Vehicle Mounting Frames
  • Prototype Assemblies
04

Mechanical Component Manufacturing

Custom mechanical component production for vehicle systems, door mechanisms, prototypes, spare parts and small-to-medium series.

  • Drawing-Based Production
  • Sample-Based Production
  • Reverse Engineering
  • Prototype Components
  • Spare and Replacement Parts
  • Small and Medium Series
05

Door Mechanism Assembly

Mechanical and electromechanical assembly support for bus, minibus, midibus, special-vehicle and rail door mechanisms.

  • A mechanism is only as reliable as its interfaces
  • Complete Mechanism Assembly
  • Actuator Integration
  • Linkage Assembly
  • Emergency-System Integration
  • Prototype Assembly
06

Prototype Part Production

Engineering-driven prototype production for vehicle components, door mechanisms, assemblies and new product development.

  • Build to learn before building to produce
  • Dimensional Prototypes
  • Functional Prototypes
  • Assembly Prototypes
  • Vehicle Installation Parts
  • Pre-Series Components
07

Powder Coating Support

Powder coating coordination for vehicle components, door-system parts, brackets, welded assemblies and custom metal products.

  • Specification Review
  • Surface Preparation
  • Masking Definition
  • Colour Coordination
  • Prototype Coating
  • Series Coordination
08

Engineering-Driven Production Support

Integrated engineering and manufacturing support from technical definition and supplier coordination to prototype and repeat production.

  • Production is an engineering process
  • Technical Input Review
  • Manufacturing Feasibility
  • Supplier Coordination
  • Prototype Production
  • Production Coordination

Planning a bus, minibus or door system project?

Send us your chassis platform, vehicle layout and project targets. We will review the scope and come back with the right technical contact.

Contact TLG SYSTEMS