Powder Coating Support
Powder coating coordination for vehicle components, door-system parts, brackets, welded assemblies and custom metal products.
Powder coating must protect the component without affecting its function
Surface preparation, coating type, colour, texture, masking, coating thickness, curing conditions and handling must be defined according to the component and its operating environment.
TLG SYSTEMS coordinates powder coating requirements as part of component manufacturing, prototype production and welded-assembly projects.
The coating specification begins with the component function
Threads, bearing surfaces, electrical contacts, earth points and precision interfaces may require protection from coating.
Powder coating coordination within the production process
Coating requirements are reviewed together with component geometry, material, manufacturing process, operating environment and final assembly conditions.
Specification Review
Review of colour, texture, gloss level, coating type and project-specific surface requirements.
Surface Preparation
Coordination of cleaning and pretreatment requirements according to the material and component condition.
Masking Definition
Identification of threads, holes, bearing seats, electrical contacts and assembly interfaces requiring masking.
Colour Coordination
Definition of the required RAL colour or customer-specific colour reference and visual finish.
Prototype Coating
Coating support for prototype parts, initial samples and pre-series manufacturing activities.
Series Coordination
Repeat coating support for small and medium series as part of controlled component production.
Powder coating for vehicle and mechanical components
Coating support can be integrated into individual-part or complete assembly production according to the project requirements.
Door-mechanism brackets and mounting components
Sheet-metal vehicle parts and structural interfaces
Welded frames and mechanical assemblies
Equipment trays, supports and protective enclosures
Interior and exterior mounting brackets
Prototype and pre-series vehicle components
Spare, replacement and customer-specific parts
Coating details defined before the part is released
The surface requirement should be included within the technical drawing, purchase specification or agreed project documentation.
Base Material
Carbon steel, galvanised steel, aluminium or another specified metallic substrate.
Colour Reference
RAL reference, customer colour code or approved physical colour sample.
Visual Finish
Gloss, semi-gloss, matt, smooth or textured finish according to project requirements.
Environmental Exposure
Interior, exterior, moisture, corrosion and service conditions affecting the coating selection.
Masking Areas
Threads, contact surfaces, toleranced holes, interfaces and no-coating zones.
Inspection Scope
Visual appearance, colour, coverage and additional agreed project-specific checks.
Areas commonly protected during powder coating
Masking requirements depend on the design and assembly function of the component. They should be defined before the coating operation.
Surface condition reviewed before component delivery
Colour and Appearance
Visual finish and colour are reviewed against the agreed project reference.
Coverage
Coated surfaces are reviewed for visible incomplete coverage and obvious surface defects.
Masking Condition
Required no-coating zones, threads and functional interfaces are checked after coating.
Handling and Protection
Finished components are protected against avoidable damage during handling, storage and delivery.
From component review to coated-part delivery
Requirement Review
Material, colour, finish, masking and operating conditions are reviewed.
Part Preparation
Component condition, cleaning, pretreatment and masking requirements are coordinated.
Powder Coating
Coating is applied and cured according to the agreed production requirements.
Review and Delivery
Required visual, masking and project-specific checks are completed before delivery.
Surface finishing for mobility and industrial projects
Available coating systems, colours, textures, pretreatment methods, component dimensions, masking requirements, inspection scope, quantities and delivery conditions are evaluated separately for every project. Final requirements are confirmed through the agreed quotation, technical drawing and coating specification.
Send your component drawing and coating requirements
Include the base material, quantity, colour reference, texture, masking requirements and delivery schedule for an initial review.

