ENGINEERING-DRIVEN MANUFACTURING

Sheet Metal Fabrication

Sheet-metal component production support for vehicle structures, door systems, mounting brackets, enclosures and custom assemblies.

MANUFACTURING SUPPORT

Sheet-metal parts designed for manufacturing, assembly and vehicle integration

Sheet-metal components affect the strength, weight, dimensional accuracy, corrosion resistance and assembly quality of the final product. Material grade, thickness, bend geometry, hole positions, welding requirements and surface protection must be defined as one complete technical package.

TLG SYSTEMS provides engineering and production support for custom sheet-metal components manufactured from drawings, 3D data, samples or newly developed vehicle designs.

01

A manufacturable component begins with a controlled flat pattern

Bend allowance, tooling access, tolerances and assembly interfaces must be considered before the part reaches production.

FABRICATION CAPABILITIES

Custom sheet-metal production support

The manufacturing route is selected according to the component geometry, material, thickness, quantity, tolerances and intended application.

01

Laser Cutting

Profile cutting support for plates, brackets, structural elements, mechanism components and custom sheet-metal parts.

02

Precision Bending

Controlled forming of flanges, channels, brackets, boxes and application-specific bent geometries.

03

Drilling and Machining

Additional hole, thread, slot and interface operations according to the technical drawing.

04

Welded Components

Assembly of sheet-metal parts with brackets, profiles, bushes, reinforcements and machined components.

05

Prototype Parts

Prototype manufacturing for vehicle installation, assembly trials, functional checks and design validation.

06

Small and Medium Series

Repeat production support for vehicle projects, spare parts, low-volume programmes and supplier-capacity requirements.

COMPONENT TYPES

Sheet-metal parts for mobility and vehicle applications

Components can be supplied individually or integrated into mechanical, welded or vehicle installation assemblies.

01

Vehicle mounting and connection brackets

02

Door-mechanism and actuator mounting parts

03

Structural reinforcements and interface plates

04

Equipment supports, trays and mounting frames

05

Electrical and mechanical protective enclosures

06

Channels, gussets, covers and formed profiles

07

Prototype and replacement sheet-metal components

08

Customer-specific vehicle and industrial parts

DESIGN FOR MANUFACTURING

Technical details considered before production

Manufacturing feasibility is reviewed before release to reduce deformation, dimensional variation, assembly conflicts and unnecessary production cost.

01

Material and Thickness

Material grade and thickness selected according to loading, stiffness, weight and environmental exposure.

02

Bend Geometry

Bend radius, allowance, relief, flange length and tool accessibility reviewed for production feasibility.

03

Tolerance Strategy

Functional dimensions and assembly interfaces identified separately from non-critical geometry.

04

Assembly Sequence

Fastening, welding, access and installation requirements evaluated before final component release.

MATERIALS AND FINISHES

Material and surface protection according to the application

Material specifications and finishing processes are confirmed according to the customer drawing, operating environment and project requirements.

Carbon Steel Structural parts, brackets and general assemblies
High-Strength Steel Weight-sensitive and higher-load applications
Stainless Steel Corrosion-resistant components and exposed applications
Aluminium Lightweight covers, brackets and equipment parts
Powder Coating Zinc Coating Wet Painting Anodising Passivation Customer-Specified Finish
PRODUCTION CONTROL

Consistent parts require controlled technical information

01

Drawing and Revision Control

Production is linked to the applicable technical drawing and approved revision.

02

First-Part Review

Initial parts can be evaluated before repeat production according to the agreed project scope.

03

Critical Dimension Control

Assembly interfaces, hole locations and functional dimensions are identified for inspection.

04

Process and Finish Verification

Required materials, coatings and additional processes are checked against the project definition.

PRODUCTION WORKFLOW

From technical data to finished sheet-metal component

01

Technical Review

Geometry, material, quantity, tolerances and finish requirements are evaluated.

02

Manufacturing Planning

Cutting, bending, machining, welding and finishing operations are defined.

03

Fabrication

Components are produced according to the agreed drawing and manufacturing route.

04

Inspection and Delivery

Required controls, finishing operations and delivery preparation are completed.

APPLICATION AREAS

Sheet-metal production for mobility and industrial projects

Bus and Coach Components Minibus and Midibus Components Door-System Parts Vehicle Body Structures Special-Purpose Vehicles Rail Vehicle Components Equipment Brackets Protective Enclosures Prototype Parts Spare and Replacement Parts Supplier Capacity Support Second-Source Manufacturing
Project-specific manufacturing

Available materials, thickness ranges, tolerances, component dimensions, inspection requirements, finishes, quantities and delivery conditions are evaluated separately for every project. Final manufacturing requirements are confirmed through the agreed quotation, technical drawing and project documentation.

REQUEST A TECHNICAL REVIEW

Send your drawing, 3D data or component sample information

Include the required quantity, material, thickness, finish and delivery schedule for an initial manufacturing review.

SEND PRODUCTION DATA