ENGINEERING · SOURCING · MANUFACTURING

Engineering-Driven Production Support

Integrated engineering and manufacturing support from technical definition and supplier coordination to prototype and repeat production.

INTEGRATED PRODUCTION SUPPORT

Production should begin with a clear technical definition

Manufacturing problems often begin before the first part is produced. Incomplete drawings, undefined materials, unnecessary tolerances, incompatible processes, uncontrolled revisions and missing inspection criteria can create cost, delay and quality risks.

TLG SYSTEMS connects engineering requirements with suitable manufacturing processes and coordinates the technical activities required to move from concept or sample to a controlled physical component.

01

Production is an engineering process

Geometry, material, manufacturing method, inspection and assembly requirements must be considered as one complete technical system.

SCOPE OF SUPPORT

From initial technical input to delivered component

Support can cover an individual production activity or a coordinated package combining engineering, supplier management, manufacturing, finishing, assembly and inspection.

01

Technical Input Review

Review of drawings, 3D data, samples, materials, quantities and functional requirements.

02

Manufacturing Feasibility

Evaluation of geometry, tolerances, processes, assembly requirements and production risks.

03

Supplier Coordination

Technical communication and production follow-up with suitable manufacturing resources.

04

Prototype Production

Manufacturing support for first parts, functional prototypes, installation trials and design verification.

05

Production Coordination

Coordination of machining, sheet metal, welding, coating, assembly and required secondary processes.

06

Inspection and Delivery

Follow-up of agreed inspection requirements, finishing operations, documentation and delivery condition.

MANUFACTURING ROUTES

Multiple processes coordinated within one production package

Components and assemblies can require several manufacturing methods. The production route is defined according to technical requirements rather than a single available process.

01

CNC turning and milling

02

Laser cutting and sheet-metal fabrication

03

Bending and formed-component production

04

Welding and mechanical assembly

05

Prototype and pre-series component production

06

Powder coating and surface-finishing coordination

07

Heat treatment and application-specific secondary processes

08

Door-mechanism and mechanical subassembly production

PROJECT ENTRY ROUTES

Production support can begin from different starting points

01

From Technical Drawing

Manufacturing requirements are reviewed and the appropriate production route is defined.

02

From 3D CAD Data

Required production drawings, materials, tolerances and processes are prepared or reviewed.

03

From Physical Sample

The existing component is measured, technically defined and evaluated for reproduction.

04

From Engineering Requirement

A new component or assembly is developed according to the required function and installation.

PRODUCTION NEEDS

Support for different sourcing and manufacturing situations

Production support can be structured according to the customer’s technical, capacity, sourcing or project-timing requirement.

New Product Development Engineering and production support for a newly developed component
Supplier Capacity Support Additional production coordination during capacity constraints
Second-Source Development Technical preparation and production support for alternative sourcing
Discontinued Parts Reproduction support for obsolete or difficult-to-source components
Prototype and Pre-Series Initial parts before repeat production or programme launch
Small and Medium Series Controlled production for low-volume and customer-specific programmes
TECHNICAL CONTROL

Production information controlled throughout the project

01

Drawing and Revision Control

Production activities are linked to the agreed drawings, specifications and revision levels.

02

Material and Process Definition

Materials, treatments, coatings and required production processes are identified before manufacturing.

03

Critical Characteristic Review

Functional dimensions, interfaces and project-specific inspection points are identified.

04

Change Follow-Up

Design and manufacturing changes are linked to the applicable component and revision status.

PROJECT WORKFLOW

From technical requirement to production delivery

01

Requirement Review

Product function, technical data, quantity, quality and delivery requirements are evaluated.

02

Production Planning

Manufacturing route, suppliers, processes and technical controls are defined.

03

Manufacturing Follow-Up

Production, secondary processes, assembly and technical open items are coordinated.

04

Inspection and Delivery

Agreed checks, finishing, documentation and delivery preparation are completed.

APPLICATION AREAS

Production support for mobility and industrial projects

Door Systems Bus and Coach Components Minibus and Midibus Components Special-Purpose Vehicles Rail Vehicle Components Mechanical Assemblies Prototype Components Spare and Replacement Parts Low-Volume Production Second-Source Projects
Project-specific production

Manufacturing feasibility, supplier selection, available processes, tolerances, inspection scope, certification requirements, quantities and delivery conditions are evaluated separately for every project. Final requirements are confirmed through the agreed quotation, technical drawings and project documentation.

START A PRODUCTION REVIEW

Send your drawing, 3D data, sample or production requirement

Include the required quantity, material, application, inspection requirements and target delivery schedule for an initial review.

SEND PRODUCTION DATA